Introduction of Electroplated Bond Products
In the electroplated bond, the grain is bound to the body by an electroplated coating (preferably nickel). The high strength of the electroplated bond allows the bonding layers to be thin and a larger proportion of the grain to protrude. Electroplated bond grinding tools with an are characterised by excellent cutting and grinding performance. Electroplated bond grinding tools can be produced as profile grinding wheels with a high degree of accuracy. Zhongbang manufacture the bodies according to customer drawings. A fresh super abrasive coating with an electroplated bond can be applied to worn grinding tools.
Application of Electroplated Bond Products
The main areas of application are the grinding of carbide, pre-sintered ceramics, ferrites, carbon brushes, graphite, thermosetting plastics and fibre-reinforced plastics, such as CRP and GRP, during wet and dry roughing, finishing and fine grinding.
Grinding tools with electroplated bonds are available in diameters ranging from 0.3 to 1,200 mm. The maximum available width depends on the diameter and is up to 1,200 mm. Typical tolerances for profile tools between 400 and 600 mm in diameter are in the range ± 0.02 mm. Tolerances up to ± 0.003 mm are possible on request.
Electroplated Diamond Tooling for Brake Pads Electroplated Diamond Tooling for Composites&GRP Pipe Electroplated Diamond CBN Tooling for Castings
Characteristics of Electroplated Bond Products
The electroplated grinding wheels own characteristics of high grain density, sharp grinding, high efficiency, good precision, without dressing etc. The product can be made into various shapes and they are suitable for special complicated profile, super-thin, especially small and other form grinding which have strict requirement on geometry shape and dimension. Therefore it improves the process efficiency and a lot of tools which are difficult to process with other methods can be solved.
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